Advantages of infrared heating system in rubber roller drying

Jul 22, 2023

Rubber roller, a roller-shaped product made of metal or other materials as the core, covered with a rubber layer, and vulcanized. It is generally composed of outer layer rubber, hard rubber layer, metal core, roll neck and vent hole. The whole production process includes roller core sandblasting, bonding treatment, adhesive molding, rubber layer vulcanization treatment and surface processing. process. The final finished rolls can be widely used in various industries such as papermaking, printing and dyeing, printing, wood processing, textiles, tanning, and plastic touching.

 

 

We have customers who specialize in the production of various customized large rubber rollers for equipment factories, which can be widely used in various industries. Different rubber rollers in the application industry need to be coated with different types of paint films during the production process. After coating the paint film, it is necessary to wait for the paint film to dry completely before proceeding to the next step. The traditional treatment method is natural drying, but due to the large size of the rubber roller produced by the customer, the processing time required for natural drying is relatively long, and the hot air drying is very easy to cause uneven final coating effect due to the flow of air, etc. There was a problem.

 

 

Through the samples provided by the customer, we learned that the paint film product used by the customer has a good absorption band for medium and long-wave infrared radiation, which is consistent with the main radiation band of the TRIMBLE ceramic infrared heater. At the same time, the moisture in the paint film is also on the center Long-wave infrared radiation heating has strong absorption, so the drying of paint film can be carried out in the form of infrared radiation heating. Moreover, no medium is needed in the infrared radiation heating process, and the energy can reach the surface of the paint film directly, which can greatly shorten the drying time and avoid the quality impact caused by air flow.

 

At the same time, according to the customer's on-site application requirements, we help customers reasonably plan the temperature zone distribution of heating components and the corresponding electronic control.

 

The final product customer is very satisfied with the use, not only the drying effect is remarkable, but also the system can be flexibly combined according to the use requirements, which is very convenient and efficient.